EV Battery Thermal Management with CFD and Digital Twins

EV Battery Thermal Management with CFD and Digital Twins
MatlabSourceCode Research Desk
September 2026
EV & Mechanical • Engineering Research 2026

Battery thermal management remains a highly active EV research area because fast charging, high C-rates and compact pack designs increase thermal stress. Combining CFD with a digital-twin or reduced-order model enables both design optimization and real-time performance estimation.

Thermal-management architectures

Research can compare air cooling, liquid cold plates, microchannels, immersion cooling, heat pipes and phase-change materials. Hybrid designs often provide a useful multi-objective optimization problem.

CFD model design

ANSYS Fluent or COMSOL can resolve coolant distribution, cell temperature, heat-transfer coefficients and thermal gradients. Boundary conditions should reflect discharge rates, coolant properties and pack geometry.

Digital-twin layer

A reduced-order or machine-learning surrogate can be trained from CFD results to estimate peak temperature, temperature non-uniformity or cooling demand faster than full CFD.

Research metrics

Common outputs include maximum cell temperature, temperature difference, pressure drop, pumping power, thermal runaway propagation indicators and optimization trade-offs.

Need this topic implemented as a simulation project?

Share your research title, abstract or base paper. The model, controller, case studies and required plots can be scoped around your research objective and software version.

Topic FAQs
Frequently asked questions
ANSYS Fluent and COMSOL are strong CFD/multiphysics options; MATLAB or Python can be added for control, optimization or digital-twin modelling.
Novel channel geometry, hybrid cooling, surrogate modelling, AI optimization, fast-charging conditions or multi-objective thermal/energy optimization can provide novelty.
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